intuVision VA Manufacturing enables video cameras to monitor any manufacturing environment and process for extraction data to optimize operational efficiency. From counting objects on conveyor belts, monitoring process adherence on manufacturing lines, tracking employee activity during their work shifts, even determining periods for machine operations – intuVision VA manufacturing will help achieve safer work environments and cost saving operational measures.
Manufacturing floors include many risks to workers, intuVision VA Manufacturing, while increasing efficiency, improves safety and enables quick intervention in case of incidents. Several analytics included in intuVision Manufacturing package are geared towards reducing the risk for employees, and the liability for the business. To name a few, fall detection, to immediately respond to accidents; spill detection, to quickly remove dangerous spills; unsafe machine operation, such as employees reaching inside of machinery; even collision detection, sounding alarms when people and forklifts move close together.
In a manufacturing environment, problems on one production line can create bottlenecks which significantly impact efficiency. Realtime alerts of line stoppages or possible contamination, workers leaving their assigned positions, etc. – to intervene quickly, without relying on self-reporting. when an interruption is detected Realtime alerts can be sent directly to supervisors and floor managers for swift resolution.
Monitor a wide range of manufacturing and warehouse environments, gaining insight such as:
Contact intuVision directly to purchase our analytics solutions. To find a reseller in your region, contact us at info@intuvisiontech.com. Integrators and resellers contact us at sales@intuvisiontech.com.
intuVision VA offers the unique capability to add as many events and event rules to each of your cameras - meaning that with the same camera you can track employees on the manufacturing floor, check for spills, and ensure machinery is running as expected.
| Event | Description |
|---|---|
| Activity | Detect people activity or parts activity on manufacturing lines |
| Coveragey | Detect if a person is at their pos, generate coverage reports |
| Collision Prevention | Detect when people and machinery are close to collision, for prevention and tracking |
| Dwell | Detect when machines or conveyor belts have stopped |
| Fall Detection | Detect when someone has fallen or slipped to the floor |
| Forklift Detection/Tracking | Detect and track forklifts and other machinery, differentiating them from other objects in your environment |
| Left Object | Detect object left behind in an area |
| Loitering | Detect when people are standing in place for a set period of time |
| No Activity | Detect when there is no activity in a region for a set period of time |
| Object Counting | Count objects in your camera view, can be used with classification to count specific objects |
| Object Taken | Detect when a specific monitored object is removed |
| Random Selector | Flag customizable percentage of objects for quality control |
| Smoke/Fire Detection | Visually detect fire and smoke in camera views |
| Speed Detection | Detect speeding vehicles, machinery, or fast moving people |
| Spill Detection | Detect if liquid has spilled on the floor or region |
| Stopped Object | Detect when objects have stopped – i.e. a stopped manufacturing line |
| Unsafe Operation | Detect unsafe operation, for instance people reaching into moving machinery |
"By counting and comparing the numbers of dough balls, baked and packaged bread from conveyor belt cameras in real-time, the factory can pinpoint the problems during each production run." - Emil Filipovski, Managing Director, IntellModus
One of IntellModus’ customers, a large bread factory needed an automated and reliable loss-prevention solution to count the dough balls, baked loaves and packaged bread along each production line to increase the efficiency of their operations.
IntellModus came to intuVision for streamlining real-time product counts from conveyor belt cameras to generate reports for each production cycle. intuVision customized a counting solution to fit the factory requirements. The reports show the sources of loss for each production cycle in a timely fashion so that needed actions can be taken to improve efficiency.
About the integrator:
IntellModus designs and deploys video security, access control, fire safety systems and custom solutions for manufacturing plants. Using state-of–the-art technologies and products IntellModus delivers turn-key systems.
"Due to the asynchronous nature of the bread making process and the high speed of product moving on the conveyor belts, other counting solutions did not work well. We choose intuVision video analytics system to accurately count each phase of the production line and associate production cycles in reporting. Our camera system with intuVision Video Analytics detects where the production losses are and prevents them." - E. Filipovski
IntellModus analyzed the factory operations and established the solution requirements. Throughout the brad factory they installed over 90 cameras, three cameras per production line to monitor the conveyor belts for the dough balls, baked loaves and packaged bread. IntellModus worked with intuVision to determine the optimal positions for the cameras over the conveyor belts to reach accurate counts using video analytics
The system feeds live video from the cameras into intuVision Video Analytics to be analyzed in real-time to:
The production cycle item counts and losses at each step are detailed for every run, the reports are automatically e-mailed to responsible operations personnel for each shift. Being able to see these reports immediately helps operations managers to address the production problems and losses in a timely manner.
Using intuVision video analytics IntellModus delivered an automated loss-prevention solution for the bread factory. intuVision VA provides accurate counts of product at each stage of manufacturing process and provides custom reports summarizing production cycle’s throughput.
Monitoring and automatically detecting sources of loss during production significantly increased the operational efficiency of the factory.
Below you can see a listing of the intuVision VA Release Notes, including spotlights on new features, a record of our development history, etc:
New releases are available to users within their software maintenance period. Please reach out to us to schedule your software update. If you are running an older version of intuVision VA, we are happy to help with any questions.
Versions older than 11.0 are currently not eligible for upgrades.
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